injection mold
What is Injection Molding?
Ideal for Mass Production
Injection molding is a manufacturing process used to produce large quantities of identical plastic parts. Melted plastic is injected under high pressure into a metal mold, where it cools and solidifies into the desired shape. It’s the go-to method for making everything from bottle caps to car parts quickly and cost-effectively at high volumes.
Advantages of Injection Molding:
High-speed production, perfect for thousands to millions of parts
Excellent precision and consistency part-to-part
Low cost per part once the mold is made
Works with a wide range of plastics
Injection Molding Specifications
|
Item |
Description |
|---|---|
|
Minimum Order Quantity |
200 units |
|
Mold Materials |
Tool Steel (P20), Carbon Steel (S50C), Aluminum |
|
Mold Types |
Rapid tooling, Production tooling |
|
Mold Storage&Maintenance |
Free storage for a minimum of 2 years, including routine maintenance. |
|
Mold Lead Time |
2–3 weeks (Rapid tooling) / 4–5 weeks (Production tooling) |
|
Quality Assurance |
Includes DFM analysis, Moldflow simulation, CAE, Control Plan, and PSW inspection reports. Full dimensional reports and material certifications are available upon request. PPAP is submitted after production launch. |
|
Sample Verification Program |
Similar to a First Article Inspection. Two sets of sample parts are provided after mold try-out to confirm fit and function before mass production begins. |
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Mold Modifications |
We can rework the molds if design changes are required. Each modification request will be reviewed on a case-by-case basis. |
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Reorder Terms |
Pricing is based on the reorder quantity. An additional setup fee of $150 / €120 applies per reorder. |
Injection Molding Capabilities
Rapid Tooling
Best for low-volume production. Uses aluminum inserts that last up to 20,000 parts. Mold making takes about 1–2 weeks. This option helps shorten the overall production time.
Production Tooling
A stable and reliable solution for mass production. Mold machining typically takes 3–4 weeks. Tool life can reach up to 100,000 parts.
Multi-Cavity Molds
Multiple identical cavities are built into one mold. This allows several parts to be made in a single shot. It boosts production speed and lowers the cost per part.
Overmolding
Adds an extra layer of material over an existing molded part. Often used for soft-touch grips, two-color parts, or improved function.
